If you run a concrete plant, you know how important it is to keep your hoppers running smoothly and efficiently. Sand hang-ups can cause major headaches, resulting in production delays, increased labor costs, and safety hazards. Fortunately, there is a simple and effective solution that can solve these problems and improve your bottom line: UHMWPE liners.
What are UHMWPE liners and how do they work?
UHMWPE stands for Ultra High Molecular Weight Polyethylene, a type of plastic that has exceptional properties for industrial applications. UHMWPE liners are sheets of this plastic that can be attached to the inside of your hoppers, creating a slick and smooth surface that prevents sand from sticking and clogging.
UHMWPE liners have several advantages over other types of liners, such as steel or rubber.
Here are some of the benefits of using UHMWPE liners for your concrete plant hoppers:
Seamless material flow:
UHMWPE liners have a very low friction coefficient, meaning that sand slides off easily and quickly, without any hang-ups or blockages. This reduces the need for manual intervention, such as hammering or scraping, and ensures a consistent and uninterrupted production process.
Lightweight and easy installation:
UHMWPE liners are much lighter than steel liners, weighing only 1/8th of steel. This makes them easier to handle, transport, and install. UHMWPE liners also come with an advanced fastener system that allows for a simple and secure installation, without any welding or drilling. This minimizes downtime and maintenance costs and maximizes productivity and efficiency.
Impact and abrasion resistance:
UHMWPE liners have a high impact strength and a high resistance to abrasion, which means that they can withstand the constant impact and sliding of heavy and abrasive materials, such as sand, gravel, and rocks. This extends the life span of the liners and the hoppers and reduces the need for frequent replacements and repairs.
Chemical and corrosion resistance:
UHMWPE liners are resistant to a wide range of chemicals, such as salt, fertilizer, and acids, which can corrode and damage metal hoppers. This protects the integrity of the hoppers and prevents costly damage and deterioration.
How can UHMWPE liners increase your profitability?
By using UHMWPE liners for your concrete plant hoppers, you can achieve significant cost savings and revenue gains in the long run. Here are some of the ways that UHMWPE liners can boost your profitability:
Reduced labor costs
UHMWPE liners eliminate the need for manual labor to clear sand hang-ups and clean the hoppers. This saves you time and money and allows you to focus on other aspects of your business.
Reduced downtime and waste
UHMWPE liners ensure a smooth and fast material flow, which reduces the downtime and waste associated with sand hang-ups and blockages. This increases your production capacity and output and improves customer satisfaction and retention.
Reduced maintenance and replacement costs
UHMWPE liners have a long service life, lasting up to 8-10 years in harsh conditions. This reduces the maintenance and replacement costs of the liners and the hoppers and lowers your overall operating expenses.
Increased safety and compliance: UHMWPE liners improve the safety and compliance of your concrete plant operations, by reducing the risks of injuries, accidents, and fines associated with sand hang-ups and blockages. This enhances your reputation and credibility and avoids any legal or regulatory issues.
UHMWPE liners are a revolutionary solution that can transform how you operate your concrete plant. By using UHMWPE liners for your hoppers, you can eliminate sand hang-ups, reduce downtime and labor costs, extend the life of your equipment, and increase your safety and compliance. All of these benefits translate into higher efficiency and profitability for your business.
If you are interested in upgrading your existing sand hopper with a UHMWPE liner or replacing a worn-out liner with a new one, contact us today. We are a leading supplier of UHMWPE liners and other industrial plastics, with over 10 years of experience and expertise. We can provide you with high-quality products, competitive prices, and professional installation services. Don’t let sand hang-ups slow you down, get in touch with us today and see how UHMWPE liners can take your concrete plant to the next level.